Hardware That Works Outside
As Well As Inside
Mechanical Design & Industrial Engineering
Hardware that works on the outside as well as it works on the inside — ergonomic, manufacturable, and built to last.
Our Approach
#At Kabani Tech, mechanical design is an integral part of our hardware engineering — not an afterthought. We design enclosures, housings, and mechanical systems that protect electronics, satisfy IP ratings, pass drop tests, and meet the aesthetic requirements of the end product.
Our mechanical engineers collaborate directly with the PCB team from the start of a project, ensuring that board dimensions, connector placement, thermal management, and assembly sequences are all accounted for in the mechanical design.
Services We Offer
Enclosure Design
Custom enclosure design for plastic, metal, and composite housings from concept to production drawings.
Of product returns are attributed to mechanical or physical design failures.
29%Thermal Management
Thermal simulation and design to ensure electronics operate within safe temperature limits.
Of premature electronic failures are temperature-related.
55%DFM for Mechanical
Tooling-ready mechanical designs with draft angles, parting lines, and assembly optimised for injection moulding.
Average tooling cost reduction through upfront DFM in mechanical design.
25%Structural Analysis
FEA-based structural analysis to validate designs against drop, vibration, and load requirements.
Pass rate on physical drop tests with FEA-validated designs.
93%PROCESS
Our step-by-step custom process
First, we audit your brand and goals. You get full transparency, fast turnarounds, and results that speak for themselves.
Concept & ID Sketching
Industrial design concepts developed, aligned with brand guidelines, and approved before CAD begins.
3D CAD & Simulation
Full 3D CAD model developed with thermal and structural analysis to validate the design.
Prototype & Test
3D printed or CNC prototype produced, tested against requirements, and iterated as needed.
Production Drawing Release
Detailed 2D drawings, 3D files, and GD&T documentation released for tooling and production.
Industries We Serve
We design and engineer digital solutions for high-impact industries.
Frequently Asked
Short on time?
Let's get started with a brief intro call.
What CAD software do you use?
We primarily use SolidWorks and Fusion 360, and deliver files in STEP, IGES, DXF, and native formats.
Do you manage tooling and injection moulding vendors?
Yes. We can manage the full tooling process including vendor selection, tool design review, and first article inspection.
Can you design for specific IP ratings?
Yes. We design to IP54, IP65, IP67, and IP68 ratings with appropriate gasket, seal, and membrane designs.
How early should mechanical design begin in the project?
Ideally from the first week of PCB layout. Late mechanical involvement is one of the most common causes of redesign and schedule delays.
Related Services
Explore other ways we can help you innovate and grow.
Electronics Circuit & PCB Design
Custom circuit design and multi-layer PCB layout engineered for reliability, signal integrity, and production scale.
Design for Manufacturing
Optimise your product design for cost-effective, reliable production before tools are cut and boards are ordered.
Rapid Prototyping
From concept to functional prototype in the shortest possible time — so you can validate, iterate, and move forward.